ocrnav.gif (7124 bytes)

Roasting, Blending and Decaffeination

 roasting the bean
To help you further understand and appreciate specialty coffees at Oregon Coffee Roaster, here are some excerpts from the book, COFFEE QUALITY by Michael Sivetz, the inventor of the hot-air roasting process.

"The roasting of green coffee beans develops the coffee aromas and flavors. Roasting is the process of heating the coffee beans uniformly, first to remove the moisture (about 12%) then to cause pyrolysis of the sugar in the bean cells, which means that the sugars break down to caramel, water, carbon dioxide, and many aldehydes and ketones which characterize the aroma and taste of fresh coffee.

The roast weight loss is related to bean color and beverage taste, and is often related to the mode of brew preparation and cultural taste. Different coffee beans react differently to the various end temperatures cited. And various green beans have preferred levels of roast for best flavor developments. In the USA, too many firms roast their beans too lightly, because that gives less weight loss (greater yield and profit). Often roast level is determined by the coffee buyer-taster who is used to evaluating green coffee beans at light roasts. The end result of such light roasts can be a very acid, astringent, harsh-tasting beverage which does not have optimum flavor development. It is a wasted coffee sold to the public.

Few people realize that the manner of roasting has a great deal of influence on the taste of the final roasted beans. For example, rotary steel cylinder roasters, which are traditional in the trade; e.g., Probat in Europe, due to their high operating temperatures (over 800o F) cause scorching of the beans, oil release that can coat all the beans, and smoke from burning chaff that fumigates the beans, giving them a harsh, biting, and (in dark roast) a burnt taste which is "dirty." The use of Melitta filter paper, for example, helps remove some of this bitey taste. It is far better not to scorch or burn the beans or lay a tar coat on the bean. In order to avoid this scorching and non-uniform roasting of coffee beans, Mike Sivetz developed, in 1975, a fluid bed "once-thru-air" coffee bean roasting machine that produces a clean "tar-free" non-biting, smooth tasting beverage.

Further, the Sivetz fluid bed roaster, with thermal bean sensor, is the only roaster that can measure true bean temperature, because the probe is in a stationary box containing the fluid bed of beans. This accuracy cannot be directly achieved by rotary cylinder machines due to the pure mechanical difficulty of probing a moving mass. You are truly receiving the best possible product available in the market today."*

The Sivetz hot-air roaster allows each bean to develop its naturally distinctive flavor without the smoke and tar contamination that occurs in many roasters. You will gain confidence as your customers try new coffees and note the subtle differences, especially when they keep returning to you for more!

Arabica is a different plant species than the more common robusta coffee.
The manner of roasting has a great deal of influence on the taste of the final roasted beans.

98% of a cup of coffee is water, so it makes sense that the quality of water used will affect the taste.
..
 blending beans
OCR combines many varieties of coffees into a wide selection of blends. While green coffee beans can be blended before roasting, we believe the best flavor comes from roasting each component bean to its peak flavor then blending the roasted coffee for an unlimited variety of tastes. Each blend is measured carefully so you get the same great taste order after order. Private blends are available with an "exclusive--for your business only". No one else will know or be able to purchase your blend. Let us know if we can develop a custom blend for you.

After careful screening of the artificial and natural flavors available, OCR selects those with the best taste and aroma to create an infinite number of standard and custom flavored coffees. Over 100 flavors are currently available in regular, decaffeinated, naturally decaffeinated, half caffeine, and organic.

 decaffeination
The traditional decaffeinating method is the indirect water method. Unroasted coffee beans heat in a steaming water process which raises the moisture level and allows the caffeine to be extracted with ethyl acetate. A federal lab has verified that the trace amount of chemical left on the bean is completely removed during brewing. The resulting flavor is great, with a pleasant aroma.

The natural process decaf, processed in Mexico, is the newest decaffeination method. The green beans are soaked in pure water and washed with an orange peel extract to remove the caffeine. The result is a terrific flavor and residue-free coffee.

You may have heard of the Swiss-Water Process. SWP takes place in a decaffeination plant in Vancouver, B.C., using water and activated charcoal. Activated carbon is made by purified coal, treating it in a natural gas furnace that produces granules of charcoal containing millions of pores, thus activated charcoal. The flavor tends to be washed out compared to the other processes. However the non-chemical nature of the process makes it a desirable method.

 Hafcaf TM is OCR’s trademark custom blend with fifty percent decaffeinated beans. This provides a rich flavor and half the caffeine. It’s available using either of the above decaffeination methods.

(*Used with permission, excerpts from Coffee Quality by Michael Sivetz, 1987, pp 35 & 36, Sivetz Coffee Inc., 349 SW 4th Street, Corvallis, OR   97330)