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Roasting, Blending and Decaffeination |
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| To help you further
understand and appreciate specialty coffees at Oregon Coffee Roaster, here are some
excerpts from the book, COFFEE QUALITY by Michael Sivetz, the inventor of the hot-air
roasting process. "The roasting of green coffee beans develops the coffee
aromas and flavors. Roasting is the process of heating the coffee beans uniformly, first
to remove the moisture (about 12%) then to cause pyrolysis of the sugar in the bean cells,
which means that the sugars break down to caramel, water, carbon dioxide, and many
aldehydes and ketones which characterize the aroma and taste of fresh coffee.
The roast weight loss is
related to bean color and beverage taste, and is often related to the mode of brew
preparation and cultural taste. Different coffee beans react differently to the various
end temperatures cited. And various green beans have preferred levels of roast for best
flavor developments. In the USA, too many firms roast their beans too lightly, because
that gives less weight loss (greater yield and profit). Often roast level is determined by
the coffee buyer-taster who is used to evaluating green coffee beans at light roasts. The
end result of such light roasts can be a very acid, astringent, harsh-tasting beverage
which does not have optimum flavor development. It is a wasted coffee sold to the public.
Few people realize that the
manner of roasting has a great deal of influence on the taste of the final roasted beans.
For example, rotary steel cylinder roasters, which are traditional in the trade; e.g.,
Probat in Europe, due to their high operating temperatures (over 800o F) cause scorching
of the beans, oil release that can coat all the beans, and smoke from burning chaff that
fumigates the beans, giving them a harsh, biting, and (in dark roast) a burnt taste which
is "dirty." The use of Melitta filter paper, for example, helps remove some of
this bitey taste. It is far better not to scorch or burn the beans or lay a tar coat on
the bean. In order to avoid this scorching and non-uniform roasting of coffee beans, Mike
Sivetz developed, in 1975, a fluid bed "once-thru-air" coffee bean roasting
machine that produces a clean "tar-free" non-biting, smooth tasting beverage.
Further, the Sivetz fluid bed
roaster, with thermal bean sensor, is the only roaster that can measure true bean
temperature, because the probe is in a stationary box containing the fluid bed of beans.
This accuracy cannot be directly achieved by rotary cylinder machines due to the pure
mechanical difficulty of probing a moving mass. You are truly receiving the best possible
product available in the market today."*
The Sivetz hot-air roaster
allows each bean to develop its naturally distinctive flavor without the smoke and tar
contamination that occurs in many roasters. You will gain confidence as your customers try
new coffees and note the subtle differences, especially when they keep returning to you
for more! |
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Arabica
is a different plant species than the more common
robusta coffee. |
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| The
manner of roasting has a great deal of influence on the
taste of the final roasted beans. |

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98%
of a cup of coffee is water, so it makes sense that the
quality of water used will affect the taste. |
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| OCR combines many
varieties of coffees into a wide selection of blends. While green coffee beans can be
blended before roasting, we believe the best flavor comes from roasting each component
bean to its peak flavor then blending the roasted coffee for an unlimited variety of
tastes. Each blend is measured carefully so you get the same great taste order after
order. Private blends are available with an "exclusive--for your business only".
No one else will know or be able to purchase your blend. Let us know if we can develop a
custom blend for you. After careful screening of the artificial and
natural flavors available, OCR selects those with the best taste and aroma to create an
infinite number of standard and custom flavored coffees. Over 100 flavors are currently
available in regular, decaffeinated, naturally decaffeinated, half caffeine, and organic. |
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| The traditional
decaffeinating method is the indirect water method. Unroasted coffee beans heat in a
steaming water process which raises the moisture level and allows the caffeine to be
extracted with ethyl acetate. A federal lab has verified that the trace amount of chemical
left on the bean is completely removed during brewing. The resulting flavor is great, with
a pleasant aroma. The
natural process decaf, processed in Mexico, is the newest decaffeination method. The green
beans are soaked in pure water and washed with an orange peel extract to remove the
caffeine. The result is a terrific flavor and residue-free coffee.
You may have heard of the
Swiss-Water Process. SWP takes place in a decaffeination plant in Vancouver, B.C., using
water and activated charcoal. Activated carbon is made by purified coal, treating it in a
natural gas furnace that produces granules of charcoal containing millions of pores, thus
activated charcoal. The flavor tends to be washed out compared to the other processes.
However the non-chemical nature of the process makes it a desirable method.
Hafcaf TM is OCRs trademark
custom blend with fifty percent decaffeinated beans. This provides a rich flavor and half
the caffeine. Its available using either of the above decaffeination methods.
(*Used with
permission, excerpts from Coffee Quality by Michael Sivetz, 1987, pp 35 & 36, Sivetz
Coffee Inc., 349 SW 4th Street, Corvallis, OR
97330) |
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